TPO · Fully Adhered
75,000 sqft Cold Storage Facility
Sqft75K
System80-mil TPO FA
Timeline10 days
Commercial roofing for food processing plants across NC, SC, GA, TN. FSMA-trained crews, FSIS/FDA-credentialed workflow, sanitation-coordinated sequencing for continuous food production. Zero-contamination standards.
A licensed PM has your request. We'll reach out within 24 business hours — typically sooner. If your roof is actively leaking, call (866) 487-8572 for same-day response.
Generic commercial roofing contractors treat food processing plants like warehouses with extra paperwork. They're not. A food facility is a regulated production environment where every contractor's work is a potential contamination vector. An ill-coordinated roof replacement can trigger a recall, a facility shutdown, or FDA enforcement action — none of which cost the contractor anything directly but cost the building owner millions.
Since FSMA went into effect in 2011 and especially since FSMA 204 traceability rule finalized in 2024, the stakes of any contamination event have gone up. A recall on a Food Traceability List item now ripples across the full downstream supply chain — your cheese on one shelf can trigger recalls of hundreds of SKUs at retailers who bought it months ago. Contamination sourced to contractor work is a specific FDA enforcement priority.
We focus on food processing specifically because the operational discipline required for plant-side work — FSMA-aligned contamination prevention, HACCP integration, FSIS pre-operational sanitation coordination, and zero-incident track record — is fundamentally different from generic commercial roofing. Our crews trained for food facility work operate to a different standard than our general-commercial crews. Our project files include contamination-prevention plans, pre-and-post-project sanitation verification, and FDA-audit-defensible documentation.
Typical food processing projects we work: meat and poultry processors (USDA FSIS-inspected, sanitation-critical), dairy and beverage facilities (cleaning-in-place systems, humidity-sensitive interiors), bakeries and baking supply facilities (flour-dust and humidity management), co-packers and specialty foods manufacturers (small-batch operations with complex production schedules), and cold-chain-adjacent food processing (see also cold storage roofing). Every project integrates with the facility's Food Safety Plan and HACCP documentation.
Installed cost runs $12–16 per square foot for 80-mil fully-adhered TPO with FSMA-compliant workflow on food processing facilities. Ranges include sanitation-coordinated sequencing, contamination-prevention planning, and USDA/FDA-audit-defensible documentation — factors that push food-facility pricing above standard commercial.
Every food processing roof replacement integrates with your facility's Food Safety Plan, HACCP documentation, and FSMA preventive controls. Our process is field-tested on meat processing, dairy, beverage, and specialty foods facilities across the Southeast.
Drone roof survey + interior walk with plant engineering and facility QA/food safety officer. Review of facility's Food Safety Plan and FSMA preventive controls to identify contamination-risk zones. Sanitation window schedule reviewed — tied to production cycle. Detailed bid in 48 hours with fully-adhered TPO spec, sanitation-coordinated sequencing, and contamination-prevention plan.
Project crews receive food-facility-specific safety training documented in project file. Restricted tool inventory verified; color-coded PPE issued per facility zoning plan. Pre-work sanitation scheduled and coordinated with facility QA. Written contamination-prevention procedures filed with Food Safety Plan.
Zones sized to fit within sanitation window (typically 4-6 hours overnight). Each zone torn off, deck inspected and repaired, and dried-in within a single window. Zero exposure to production operations. Debris containment to food-safe protocols — no loose material anywhere near production areas. End-of-shift facility sanitation coordinated.
Polyiso insulation installed to R-25 minimum (or R-30 for zones adjacent to refrigerated space). Ice-and-water shield at every penetration. Vapor barrier continuity where humidity control matters. Thermal bridges minimized — this affects both operating cost and condensation risk inside the facility.
80-mil TPO fully-adhered with bonding adhesive. Zero roof-deck fasteners penetrating into production-area ceilings. Field seams heat-welded at 1,100°F, every seam probe-tested. Penetration flashings pre-molded or custom-fabricated. End-of-shift debris sweep with documented completion.
Manufacturer NDL warranty registered (up to 30 years for 80-mil fully-adhered). Full documentation package: photos of every seam and penetration, as-built drawings, maintenance schedule, contamination-prevention compliance records, and sanitation-verification records. Handoff meeting with facility QA and food safety officer.
FSMA-compliant roof replacements on meat processing, dairy, baking, and specialty foods facilities across NC, SC, GA, TN. Zero contamination incidents on 100% of completed projects.
FSMA (Food Safety Modernization Act) preventive controls require food facilities to identify hazards and implement preventive controls. Roof-work contamination is a well-documented hazard category — we help your food safety team write the preventive-controls procedure for contractor work before the project, implement the procedure during work, and verify controls functioned post-project. This integrates your facility's Food Safety Plan with our project workflow — a specific value-add over generic commercial roofers.
FSIS (Food Safety and Inspection Service) inspection protocols for USDA meat, poultry, and egg facilities include daily pre-operational sanitation inspection. Our work is coordinated with facility QA to ensure the daily sanitation window starts post-work with zero contractor-sourced contamination. Pre-operational clearance rates on our food facility projects: 100% over the last 24 months.
FDA (21 CFR Parts 117 and 507) Current Good Manufacturing Practice requires documented training and environmental monitoring. Our crews trained for food facility work carry completed FSPCA (Food Safety Preventive Controls Alliance) training records in the project file, available for FDA inspection on request. For biological cold storage and pharmaceutical food ingredient facilities also subject to 21 CFR Part 211 cGMP, we maintain equivalent documentation.
For third-party certifications (SQF, BRC, FSSC 22000), our documentation integrates with certification-audit requirements. Most third-party audit schemes explicitly address contractor work; our project files meet the documentation thresholds for audit defense.
FSMA-trained crews, FSIS/FDA-credentialed workflow, sanitation-coordinated sequencing for continuous production. 48-hour bid with contamination-prevention plan included.